Aiden Dibuono

Aiden DibuonoAiden DibuonoAiden Dibuono

Aiden Dibuono

Aiden DibuonoAiden DibuonoAiden Dibuono

Bringing Design to Life Through Machining

Manufacturing a single-cylinder air engine using CNC, lathe, and manual machining processes to translate design into motion.

Project overview

This project involved the physical fabrication and assembly of a small, single-cylinder air engine capable of running on compressed air. While CAD modeling and technical drawings guided the initial design, the core of the project took place in the lab with hands-on machining, measurement, and assembly.


I’ve built each component using a variety of tools and materials, machining plastic, aluminum, and steel parts with precision. The project has been an immersive introduction to real-world manufacturing, tolerances, and the skill required to move from a digital model to a working mechanical system.


This project has shown me the difference between designing a system and building one with my own hands. Every pass on the lathe or adjustment on the mill has taught me to respect the craft of engineering, where precision, patience, and problem-solving turn ideas into reality.

Highlights

Hands-On Machining

Personally manufactured every component using CNC mills, manual lathes, belt grinders, a table saw, and precision drills.

Material Versatility

Machined plastic components on CNC and lathe; used aluminum and steel for strength-critical parts like the crank and piston assemblies.

Process Knowledge

Applied knowledge of feeds, speeds, cutting tools, and tolerances to ensure part fit and functional motion.

Fabrication to Function

Progressed from SolidWorks models to real-world machining and partial assembly of a working air engine.

Shop Proficiency

Gained confidence using industrial equipment such as a punch press, belt grinder, and table saw while following rigorous safety protocols.

Copyright © 2025 Aiden DiBuono - All Rights Reserved.

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